Manufacturer High Alumina Ceramic Rollers for Kiln
Product Description
Alumina Ceramic rollers are hi-tech advanced ceramic products made with patented cool isostatic pressing technique and over 50 years of professional manufacturing experience. It is a kind of refractory material in roller kiln, as the role of bearing and transmission in the furnace. The service temperature can up to 1400C.
With the development and production of ceramic, roller kiln is widely used in building sanitary ceramics, daily porcelain and specialty ceramics. The requirements of refractory material used in furnace are continuous improvement, especially for strength and high temperature mechanical properties of roller presented updated requirements.
Alumina ceramic rollers is the development trend for ceramic rollers, because they fully meet the various needs of ceramic tile production, with the other advantages which other ceramic roller cannot be of.
Advantage of Alumina Ceramic Roller
1. Low thermal expansion and low porosity.
2. High bending strength and hard hardness: Good wear ability
3. Perfect toughness and optimized microstructure
4. Outstanding thermal shock resistance
5. Corrosion resistance: No acid alkali salt can corrode it.
6. Excellent high temperature performance
7. Good heat resistance performance
8. Both ends equipped with plastic enclosed ring, only oil won't leak, making the roller axle revolve under the situation of long-time totally enclosed.
9. Long service time: 2-3times longer than the steel roller and can reduce the wearing of belt.
10. Great profitable efficiency: Can lower the comprehensive cost of belt conveyer and the repairing time.
11. Ceramic surface: Form an oxidized membrane, won't connect with and react with any materials. The trough roller can clean the belt.
Application
Alumina ceramic rollers are widely used in roller kilns for firing wall tile, floor tile, table ware, sitall tile, magnetic materials and electronic ceramic,etc.
Technical parameters:
| Characteristics |
Items |
Types |
| VS-2000 |
S-2000 |
S-4000 |
S-6000 |
Physical
properties |
Bulk density(g/cm3) |
≥2.4 |
≥2.4 |
≥2.6 |
≥2.8 |
| Apparent porosity(%) |
20-23 |
20-25 |
15-20 |
10-15 |
| Water absorption(%) |
8-10 |
8-12 |
7-10 |
4-7 |
Bending strength
(25ºC/1350ºC,Mpa) |
>55/35 |
>50/30 |
>60/50 |
>70/60 |
Thermal expansion coefficient
(*10(-6)/ ºC)(25~1000ºC) |
5.8-6.0 |
5.8-6.2 |
5.8-6.2 |
5.8-6.0 |
| Thermal shock resistance(1300~25ºC) |
Good |
Very good |
Very good |
Good |
| Working Temp(ºC) |
≤1200 |
≤1230 |
≤1300 |
≤1350 |
| Composition |
Al2O3(5) |
74-76 |
74-76 |
72-74 |
78-80 |
| SiO2(%) |
20-22 |
20-22 |
19-21 |
14-16 |
| Fe2O3(%) |
≤0.3 |
≤0.3 |
≤0.3 |
≤0.2 |
Reference
loading |
Φ50*3800mm |
5.0
(1200ºC) |
4.5
(1230ºC) |
6.0
(1300ºC) |
7.5
(1350ºC) |
| Application |
Glazed tile |
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| Glazed floor tile |
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| Porcelain tile |
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| Household ceramic |
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| Magnetic ceramics |
|
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| Electronic ceramic |
|
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| Sitall tile |
|
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| Specification |
O.D. Φ21-65mm,Length up to 4800mm |
Package: Synthetic wooden case padded with foams
We also received OEM service; the package can be designed according to your requirements.
Shipping: By vessel or by train from any Chinese port, Samples can be delivered by International express.
Our Service:
1. Timely response,
Timely response to your inquiry, multiple choice recommendations based on your demand, quickly respond mails and provide solutions.
2. Free sample
Sample or trial order is accepted for quality evaluation.
3. Strict quality control
Arrange production on time and control quality strictly.
4. Shorter delivery time.
Book the earliest vessel or plane to guarantee the delivery time.
5. Professional Services
Provide all the detailed news and pictures from order to delivery;
Offer relative export documents and original certificate if needed;
Warm and considerable after-sale service
Company Information
DKJL refractories exporting company is one of the most professional suppliers of refractories in China. Our main products are refractory and thermal insulation materials, heating elements, industrial ceramics. They are available in various sizes and shapes. Our products enjoy a good reputation for their excellent quality and service in domestic and international markets.
FAQ:
1. How can I get your prompt quotation?
We can give you reply with quotation quickly if you kindly send the inquiry with following factors: working temperature, dimension (OD*ID*length or thickness and inner diameter, or thickness and outer diameter), and quantity.
2. What is the MOQ (minimum order quantity)?
Not limit.
3. Which payment terms can you accept?
T/T,LC,Western Union,moneygram are available for us.
4. After an order is placed, when to deliver?
15-25days after confirming the order.
5. Does your company accept customization?
We accept OEM service.
6. How to solve the quality problems?
If the products don't conform to customer's samples or have quality problems, our company will be responsible to make compensation for it based on enough evidences.
7. What is the HS code?
The HS code is 69060000
Welcome your inquiry and expect to provide satisfactory products and services for you.
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